Life Cycle Assessment Methodology Research Articles

Environmental Impact of an Innovative Aeronautic Carbon Composite Manufactured via Heated Vacuum-Assisted Resin Transfer Molding

The Vacuum-Assisted Resin Transfer Molding (VARTM) process has gained popularity as a reliable and cost-effective alternative to autoclave molding for high-performance composite production, which is especially interesting for aeronautics, where weight reduction is crucial. However, to date, the environmental impact of components produced through VARTM remains relatively unknown. To address this gap, this study applied the Life Cycle Assessment (LCA) methodology to estimate the environmental impact of a thermoset composite laminate produced through heated VARTM. Aiming to support the decision, the VARTM composite part’s production was compared to conventional autoclave manufacturing, and the influence of alternative end-of-life (EoL) scenarios and energy mixes was considered, through LCA. The study found that energy consumption represented the majority of the environmental impacts of the heated VARTM component (33%), followed by carbon fibers, resins, consumables, and wastes. In terms of the comparative analysis, the autoclave manufacturing process showed better environmental results. Regarding EoL management, supercritical hydrolysis (with heat recovery) recycling emerges as the most beneficial method, reducing the impacts of the VARTM-manufactured component by 25%. This study emphasizes the importance of sustainable practices, such as reducing energy consumption, using low-carbon energy mixes, and adopting recycling methods to improve VARTM composite’s environmental performance.

Analysing carbon impacts of green roof at Hilton Watford: life-cycle assessment approach

This paper investigates the environmental aspects and energy impacts of implementing a green roof system at the Hilton Watford hotel, utilising building information modelling software (Revit) for three-dimensional modelling and Insight for energy simulation. Following EN 15804:2012+A2:2019, the study employs life-cycle assessment methodology, focusing on embodied and operational carbon. Environmental Product Declarations, Inventory of Carbon and Energy database and the Royal Institution of Chartered Surveyors guideline inform embodied carbon calculations. The results show the green roof system releases 263 839.56 kgCO2e as embodied carbon, while its sedum layer sequesters 211 468.12 kgCO2e over a 50 year lifespan. Energy efficiency analysis indicates a 3.3 kWh/(m2/year) reduction in energy consumption, leading to a 112 130.31 kgCO2e reduction in operational carbon dioxide emissions, highlighting the environmental benefits of green roof adoption. The findings suggest a 0.35% mitigation of whole life-cycle carbon dioxide emissions, with greater impact in situations of lower insulation effectiveness, showcasing the potential of green roofs in reducing carbon dioxide emissions. Additionally, the green roof incurs a minimal financial burden, constituting only 0.51% of the overall project cost.

Hydrogen storage and handling with hydrides

Abstract After production and before the use in different applications, hydrogen may need to be purified, transported, compressed and stored. Hydrogen is conventionally stored in high pressure gas cylinders and, as a liquid phase at low temperatures, in opened tanks. These methods present several economic and security problems. So, hydrogen storage in liquid or solid carriers is a suitable method for future applications. Hydrogen absorption and desorption in metal and complex hydrides will be discussed. Examples are provided, including the role of additives in promoting hydrogen sorption reactions. Some case studies using metal hydrides as hydrogen carrier are presented. The HyCARE project, focussed on the development of an efficient metal hydride-based system for the storage of renewables energies is presented, giving evidence of about 50 kg of hydrogen stored in metal hydrides. A small-scale hydrogen refuelling station developed to provide hydrogen for a fuel cell driven drone will be described. The Life Cycle Assessment (LCA) methodology to evaluate the environmental impacts associated with developed systems is also shortly described. Finally, main open challenges will be outlined, suggesting possible approaches for their overcoming.

Integrating health, nutrition, and environmental impacts of foods: a life cycle impact assessment and modelling analysis of foods in Canada

BackgroundGiven the urgency of transitioning towards sustainable nutrition, dietary shifts that provide co-benefits to human health and the environment are imperative. There is currently no database of the environmental impacts of foods that reflects Canada's unique geographical and agri-climatic context and regional inputs and emissions. To determine sustainable diets, harmonising nutritional considerations with environmental impacts is also essential for an equitable comparison of foods. We aimed to develop a Canadian Food Life Cycle Inventory database and a multidimensional index to enable a joint assessment of the health and environmental impacts of foods in Canada. MethodsThe Canadian Food Life Cycle Inventory database uses life cycle assessment methodology to evaluate environmental impacts. The datasets mirror Canada's food consumption patterns, averaging the spectrum of agricultural practices weighted by domestic production and import shares. The database is structured according to the nomenclature and categorisation of the Canadian Nutrient File. Environmental sustainability is assessed using a cradle-to-grave approach, including indicators such as greenhouse gas emissions, eutrophication, particulate matter, freshwater usage, land use, non-renewable energy consumption, and food loss and waste. Environmental impacts are quantified through an environmental impact score (EIS) assigned to each impact category for a given food. The EIS-nutrition (EIS-N) integrates the evaluation of nutritional quality with environmental impacts using Nutri-Score, a validated food nutrient-profiling tool. The EIS-N is modelled as a ratio of the EIS to the Nutri-Score values. FindingsPreliminary results show the greatest environmental impacts for animal-based foods, particularly beef, in agreement with current literature. Foods with greater nutritional quality also generally show greater environmental sustainability, with some exceptions for particular impact categories. InterpretationThe database and index have potential to serve as powerful tools to support researchers, policy makers, and consumers, harnessing big data to drive efficient food and climate solutions for systems transformation. FundingProvince of Ontario and University of Toronto, CIHR SMART Healthy Cities Training Platform, and University of Toronto's Temerty Faculty of Medicine.

Olive leaves upgrading applying a novel two-stage organosolv pretreatment: Techno-economic and environmental assessment

This research study evaluates the techno-economic and environmental performance of an olive leaves based biorefinery to produce antioxidants, bioethanol, and organosolv lignin. The biorefinery comprises processes such as organosolv extraction, organosolv pretreatment and simultaneous saccharification and fermentation, which were simulated in Aspen Plus v9.0. Experimental data were used to simulate the process, assuming a linear up-scaling. The techno-economic evaluation was carried out considering financial indicators such as net present value (NPV) and internal rate of return (IRR). The environmental assessment was done applying the life cycle assessment methodology. The results shows that 100g olive leaves can produce 16.58g antioxidant extract, 11.12g organosolv lignin, and 2.85g bioethanol. The proposed biorefinery was feasible at a processing scale of 30,000 t/y with a NPV of 47.9 million USD and an internal rate of return of 27.8%. The proposed biorefinery can be implemented in Jaén (Andalusia-Spain) based on the high amount of olive leaves produced in this region. Stillages are the most polluting waste stream of the process. The carbon footprint of the biorefinery was 1.13 kgCO2-eq/kg olive leaves. The application of the biorefinery concept revealed that olive leaves could be transformed into value-added products from a techno-economic and environmental perspective.

Environmental Sustainability of Building Materials in Turkey: Reference Information Recommendations for European Green Deal Declarations

This study provides weight and normalization reference information for declaring the environmental information of building materials produced and exported in Turkey. Reference information was first determined for the global warming potential based on greenhouse gas (GHG) emissions, which is the subject of the European Union Green Deal Carbon Border Adjustment Mechanism (CBAM). For a more holistic approach, reference information is also recommended for environmental impact categories acidification, air pollution, ecological toxicity, eutrophication, fossil fuel depletion, human health, indoor air quality, land use, ozone depletion, photochemical smog formation, and water depletion, in addition to GHG emissions. Reference information is determined based on the life cycle assessment (LCA) methodology defined in the international standards ISO 14040 and ISO 14044. Semi-structured interviews were held with twenty-one industry stakeholders in Turkey to determine the weight reference values. The results obtained from the semi-structured interviews were combined using the analytic hierarchy process (AHP) method. Normalization reference information was determined by compiling Turkey’s national emission values. The suggested reference information has been tested using a case study. Total environmental impact scores were calculated for floor coverings and exterior wall finishes, including global warming potentials based on GHG emissions, and eleven other environmental impact categories. The findings support the need to use regional reference information in Turkey. The reference information recommended in this study can be used both in declarations within the scope of the EU Green Deal and in other possible environmental impact declarations resulting from building materials.

Local terrestrial biodiversity impacts in life cycle assessment: A case study of sedum roofs in London, UK

AbstractUrban development is a key driver of global biodiversity loss. “Green” infrastructure is integrated to offset some impacts of development on ecosystem quality by supporting urban biodiversity, a prominent example being green roofs. The effects of green infrastructures on urban biodiversity are not well understood and poorly included in life cycle assessment (LCA) methodology. Here, we present a novel methodology that quantifies the local impact of green infrastructures on terrestrial biodiversity—demonstrated here for sedum roofs in London, UK—and integrates within LCA. It relates energy provision by plants to the metabolic requirements of animals to determine what species richness (number of species) and species abundance (number of individuals) are supported. We demonstrate this methodology using a case study, comparing the life cycle impact of developing 18 buildings, with either asphalt concrete or sedum roofs, on ecosystem quality. We found the sedum roofs (0.018 km2) support 53 species (673 individuals), equivalent to 1.3% of the development's life cycle impacts on ecosystem quality. Complete offsetting requires considerable reduction in transport use throughout the development's lifetime, and lower environmental impact material selection during construction (contributing 98% and 2%, respectively). The results indicate sedum roofs offer minor impact mitigation capacities in the context of urban development, and this capacity is limited for all green infrastructures by species richness in local species pools. This paper demonstrates the potential and limitations of quantifying terrestrial biodiversity offsets offered by green infrastructures alongside urbanization, and the need for realistic expectations of what role it might play in sustainable urban design.

Identification of the environmental hotspots of a recycling process - Case study of a Pt PEMFC catalyst closed-loop recycling system evaluated via life cycle assessment methodology

Proton-exchange membrane fuel cell (PEMFC) technology using green H2 as a fuel to produce decarbonized electricity is considered as a promising substitute for fossil fuels. However, its development is impeded by the use of critical raw materials, such as platinum which catalyzes the hydrogen oxidation and oxygen reduction reactions. In this paper, a novel closed-loop system for the re-manufacturing of platinum-based catalyst electrode from recycled material is developed. Three different recycling alternatives are compared using the life cycle assessment (LCA) methodology. The most promising one, which combines the extraction step with an innovative synthesis of recycled Pt/C catalyst, leads to the manufacturing of an electrochemically active Pt/C catalyst with a high recovery efficiency of 96 %. Sensitivity analyses display that the recycling processes significantly relieve the environmental burdens associated with platinum mining and that their efficiencies directly relate to a decrease in environmental impacts.

Assessment of Environmental Impacts of Thermal Caisson Geothermal Systems

This paper investigates the total environmental impacts of a thermal caisson (TC) system by implementing a life cycle assessment methodology. The total environmental impacts consider the comprehensive effect on the environment across two life cycle stages: manufacturing and operation. A comparison between the TC results and two different HVAC systems, including air-conditioning/furnace and conventional ground-source heat pump (GSHP) systems, was made by adopting the ReCiPe 2016 methodology. This study reveals that the operation phase is the predominant contributor to environmental impacts across systems, mainly due to its extended duration. Specifically, the operational impacts of GSHPs are substantial, accounting for approximately 87% of total environmental impacts. A TC GSHP system demonstrates a notable environmental advantage, achieving a 79% reduction in total environmental impact when compared to traditional AC/furnace systems. This represents a 21% improvement over conventional GSHP systems. Despite this substantial reduction in total environmental impact, the TC GSHP system shows an almost 5% increase in the resource availability damage category relative to the conventional GSHP, which is attributed to its higher material consumption. These results highlight the TC GSHP system’s superior efficiency in reducing environmental impacts and its potential as a more sustainable alternative in residential heating and cooling applications.

Integration between olive cultivation and sheep farming in Brazil: Carbon footprint mitigation potential

Two economic activities have been integrated in southern Brazil: olive cultivation and sheep farming. The favorable edaphoclimatic conditions in the southern region for cultivating olive trees and cultural preferences for the consumption of sheep meat make this integration a valuable strategy. Considering that every activity causes environmental impact and the exploitation of natural resources, new systems that promote sustainable development and the efficient use of these resources become necessary. This paper presents the first study of the carbon footprint of the life cycle of integrating of sheep and olive farming, with the objective to build an inventory based on primary data collected on olive and sheep farms in Brazil, determine the carbon footprint of the conventional and integrated system and estimate the potential for mitigating GHG emissions. The evaluation was performed using the life cycle assessment (LCA) methodology. The study focuses on the detailed analysis of the processes and activities that are responsible for GHG emissions, including enteric methane emissions, methane emissions from manure management, emissions from nitrogen fertilizer use and limestone application and energy consumption. For this, two major scenarios were considered, the first centered around on the traditional olive cultivation and sheep farming systems individually, and the second involved their synergistic integration. The findings indicate that the conventional system is associated with a global warming impact of 6.8 kg CO2eq per liter olive oil and kg live weight. In contrast, the integrated system demonstrates a significant mitigation potential of 27.7%, resulting in a reduced global warming impact of 4.92 kg CO2eq. This advantage is a consequence of the synergy between the systems, as they now occupy the same area, which allows the sharing of agricultural activities and agrochemical inputs, in addition to optimizing nutrient recycling and complementing each other. Additionally, the results of a sensitivity analysis showed that enteric methane from sheep and the application of limestone to the soil are the most influential parameters on the carbon footprint, indicating that they are key parameters for the development of GHG mitigation strategies, some of which were discussed in the article.

A sustainability assessment of the foundry production process in Italy

Sustainability has become an essential goal for companies to preserve their competitiveness; the metal cast industry is facing several challenges due stringent environmental regulations, resulting in sustainability performance issues. The evaluation of the cast iron environmental footprint has become a key point to drive the sector towards a more sustainable future.This study investigates the environmental performance of the cast iron manufactured by ten Italian foundries (named from A to J) by quantifying their product environmental footprint through the Life cycle assessment methodology. The scores of the surveyed foundries were compared with a benchmark value, that is representative of the average product manufactured by the Italian plants.The product environmental footprint of the casts of seven out of the ten surveyed plants is lower than the benchmark one. Raw materials acquisition is the most impacting in all sites; its contribution to the total product environmental footprint ranges from 59 % (foundry J) to 94 % (foundry D). Raw materials acquisition is followed by melting. The raw materials contributing more to the cast iron environmental footprint are pig iron and ferroalloys, together with electricity. The three elements on average accounts for the 60 % of the score of the casts of the surveyed plants.In all the considered plants climate change, particulate matter, resource, fossil fuels use and ecotoxicity are the most critical impact categories accounting for at least 70 % of the environmental footprint.The reduction of the cast iron environmental footprint is challenging because it requires to intervene on a well consolidated production process without altering the product quality. However, the substitution of pig iron and ferroalloys with recycled inputs, although not easy to achieve could be effective to enhance the sector sustainability since it would reduce the scores associated with the climate change, resource use and ecotoxicity impact categories.

A synergistic integration of life cycle assessment and response surface methodology to optimize grape stalk waste-based biosorption for effective Cd(II) removal

In order to remove Cd(II) ions from aqueous solutions, this research suggests an in-depth study on a laboratory scale for the efficient and sustainable removal of Cd(II) in aqueous solution using wine industry grape stalk waste. The maximum biosorption capacity that was achieved was 84.74 mg/g for the Langmuir isotherm model. The kinetic studies revealed that the biosorption data were better explained by a pseudo-second order model. By using the response surface method with desirability functions, the optimal variables were determined for three optimization scenarios. The first optimization scenario yielded the highest percentage of cadmium removal, reaching 87.75%. The goal of that scenario was intended to obtain the maximum percentage of cadmium removal while minimizing the cost of the process. In this scenario, the greatest environmental impact was on the marine aquatic ecotoxicity (2.685 kg 1.4 DB eq.) with a power consumption of 27.05 W. Furthermore, the values for the input variables were an initial cadmium concentration of 0.6 mg/l, pH of 7.5, stirring time of 10 min, stirring speed of 100 rpm, a process temperature of 15 °C, and a dose of grape stalk of 0.50 g. The experimental and predicted findings agree. This suggests that grape stalk waste has potential applications as a biosorbent for the removal of Cd(II) ions from aqueous solution.

Life cycle assessment of hemp-lime concrete wall constructions: The impact of wall finish type and renewal regimes

Using sustainable building materials is one of the key methods for minimising the negative environmental impacts of the global construction industry. Bio-based buildings building materials, such as hemp-lime concrete, are considered more sustainable, as they make use of a renewable raw material and can sequester CO2 from the atmosphere. Studies have shown that hemp-lime concrete can have a favourable global warming potential, though the life cycle of building materials affects a wide variety of negative environmental phenomena that should also be considered. Studies examining the life cycle of hemp-lime concrete have so far primarily focused on the material itself. Though the exterior surface of a hemp-lime concrete wall needs to be protected and have a finish applied to it, few studies have considered the environmental impacts of coated hemp-lime concrete wall constructions. Using life cycle assessment methodology, through a wide range of environmental impact categories, the study analysed the environmental impacts of applying lime putty and sand coatings to a hemp-lime concrete wall in pessimistic, average and optimistic scenarios, It also compared the environmental impacts of four types of appropriate wall finishes and the impacts of applying varying finish renewal regimes in the use phase. It was found that applying lime putty and sand finishes to the exterior and interior surface of a hemp lime concrete wall increased the total global warming potential by 19.054–30.793 kgCO2eq and had a noticeable effect on all other impact categories. It was found that while no one finish type could be considered globally superior to the others, in a majority of circumstances applying lime-based coatings resulted in lower embodied environmental impacts, than applying a ventilated façade with timber cladding.

Evaluating the environmental impacts of smart vineyards through the Life Cycle Assessment

This study aimed to assess the environmental effectiveness of vineyards utilising on-site weather stations integrated with a decision support system (DSS), and to identify the critical hotspots in smart farms that have already obtained integrated or organic certification. For this purpose, Life Cycle Assessment (LCA) methodology was applied. The research comprised three smart farms employing on-site weather stations and a traditional farm without advanced technologies, which served as a benchmark. The analysis revealed variations in environmental footprints driven by differences in farm management practices and soil characteristics. The results highlighted that smart farms, in compliance with integrated or organic certifications, focus on reducing inputs such as agrochemicals or water consumption. However, these reductions could shift the environmental burden to other impacts, such as those related to machinery use, which remained the most critical aspect across all vineyards considered. In some smart farms, critical issues involve other aspects, such as irrigation and fertilisation. The lack of awareness about the potential environmental impacts of the adopted technical options could make smart farms more impactful than traditional farms. Interestingly, this study found that solely implementing advanced technologies could fall short of achieving ecological objectives. This study emphasises the significance of utilising LCA as a valuable tool to support farmers in making informed decisions while adopting technological strategies to achieve environmentally sustainable goals.

Developing a Tool for Calculating the Carbon Footprint in SMEs

The need to rapidly reduce greenhouse gases (GHGs) has accelerated the adoption of circular economy (CE) practices. However, this has proved challenging for small and medium enterprises (SMEs), who lack the financial, organizational, and informational capabilities to adopt circular business models. This paper highlights some of the SMEs’ challenges in adopting CE practices. It focuses on the need to calculate their carbon footprint (CF) by drawing on the literature examining the effect of information technologies (IT) on adopting CE strategies. This study aims to present a CF calculation tool used to calculate the CF of SMEs. The tool’s design is based on the Life Cycle Assessment (LCA) methodology, which assesses the environmental impact of a particular service or product over the different stages of its life cycle. The tool was tested in a small cheese factory in northern Greece, an SME representative of the country’s average SME. The production process was mapped, a GHG inventory was created, and the total emissions related to the production of a specific product were estimated. Our results show that adopting such CF calculation tools can have various implications regarding the organizational structure of SMEs, leading to cost reductions and reducing potential environmental impacts. The final aim is to test this tool at a large scale.

Life cycle assessment as a prospective tool for sustainable agriculture and food planning at a local level

Owing to the far-reaching environmental consequences of agriculture and food systems, such as their contribution to climate change, there is an urgent need to reduce their impact. International and national governments set sustainability targets and implement corresponding measures. Nevertheless, critics of the globalized system claim that a territorial administrative scale is better suited to address sustainability issues. Yet, at the sub-national level, local authorities rarely apply a systemic environmental assessment to enhance their action plans. This paper employs a territorial life cycle assessment methodology to improve local environmental agri-food planning. The objective is to identify significant direct and indirect environmental hotspots, their origins, and formulate effective mitigation strategies. The methodology is applied to the administrative department of Finistere, a strategic agricultural region in North-Western France. Multiple environmental criteria including climate change, fossil resource scarcity, toxicity, and land use are modeled. The findings reveal that the primary environmental hotspots of the studied local food system arise from indirect sources, such as livestock feed or diesel consumption. Livestock reduction and organic farming conversion emerge as the most environmentally efficient strategies, resulting in a 25% decrease in the climate change indicator. However, the overall modeled impact reduction is insufficient following national objectives and remains limited for the land use indicator. These results highlight the innovative application of life cycle assessment led at a local level, offering insights for the further advancement of systematic and prospective local agri-food assessment. Additionally, they provide guidance for local authorities to enhance the sustainability of planning strategies.

An AHP based sustainability assessment of cement mortar with synergistic utilization of granite cutting waste

The valorization of various waste in construction sector is viewed as a sustainable measure. Protecting natural resources and minimizing waste lays the foundation for sustainable development. The study is aimed to identify the optimum utilization of granite cutting waste (GCW) in sustainable rendering mortar development. The comprehensive study is performed for cement mortar mix of 1:3 (volumetric) by replacing natural sand with 10 % range up to 50 % by GCW powder. The mortar is evaluated for flowability, Fresh density, Compressive resistance, Flexural resistance, Adhesiveness with substrate, Drying shrinkage, Water absorption capacity, Percentage voids, Hardened bulk density, Ultrasonic Pulse Velocity, and Dynamic Modulus of Elasticity parameters. It is observed that, for 30 % replacement, the compressive strength increased by 75 % compared to control mortar for the 28 days curing period. The maximum flexural strength 2.99 N/mm2 is achieved for 30 %, and the highest adhesive strength, 0.89 N/mm2, is noted for 20 % replacement. Also, the microstructural studies are performed to assess the effect on the hydration of the cement. The sustainability evaluation, performed by life cycle assessment methodology, revealed that higher substitution of GCW helps in lowering the environmental impacts for cradle to gate life cycle phase of the mortar. Abiotic depletion potential Fossil Fuels and Ozone depletion potential has contributed to 19.56 and 18.82 % lower impacts for 20 % substitution by granite. The mortar mixes with varied substitutes of granite waste were also evaluated and ranked using the Analytical Hierarchy Process (AHP). In comparison to conventional rendering mortar, the AHP findings show that the mortar mix with 30 % granite waste integration scores highest above all other replacements, indicating its potential as an efficient and environmentally friendly choice. The GP50 mortar mix rated highest on Eco-efficiency index result. However, at optimum substitution of 30 %, the eco-efficiency index lies above average line.

Comparison of life cycle assessment between hydrogen production from silicon waste and alkaline water electrolysis

With global warming becoming increasingly severe, environmental issues are receiving international attention. Crystalline silicon is an indispensable and important raw material for photovoltaic and semiconductor fields, but the cutting of crystalline silicon materials generates a large amount of silicon wastes. This article evaluates the environmental impact of a hydrogen production process using diamond-wire sawing silicon waste (DSSW) using the life cycle assessment (LCA) methodology. For comparison, it was also analyzed the environmental impact of the alkaline water electrolysis (AEL) hydrogen production route. In the DSSW alkaline catalyzed hydrolysis (DACH) hydrogen production route, the hydrogen production stage accounts for the main contribution of nine environmental impact indexes, including GWP, PED, ADP, AP, EP, ODP, ET, HT-cancer, and HT-non cancer, exceeding 56 %. Whereas for the AEL route, the environmental impacts of the electrolytic cell manufacturing stage can be neglected, and the operating stage contributes almost all the environmental impacts, contributing more than 92 % to the twelve environmental impact indexes. Compared to the AEL route, the DACH route has higher environmental impacts, with GWP index reaching 87.78 kg CO2 -eq/kg H2, PED index reaching 1772.90 MJ/kg H2, and IWU index reaching 622.37 kg/kg H2 which are 2.85, 4.07 and 7.56 times higher than the former, respectively. Although the environmental impact of the DACH route is significant, most of its indirect impacts were caused by the use of raw materials, and the energy consumption and direct environmental impact are both low. The environmental impact of the AEL route is mainly indirect effects generated due to the use of electricity. If clean renewable energy sources (e.g., solar PV, hydropower, geothermal or biofuels), were used for the AEL route, all twelve environmental impact indexes would be significantly reduced.

The hydrogen life cycle assessment methodology: an overlooked puzzle piece in harmonizing hydrogen certification and trade

The hydrogen life cycle assessment methodology: an overlooked puzzle piece in harmonizing hydrogen certification and trade

LCA of Recycled (NdDy)FeB Permanent Magnets through Hydrogen Decrepitation

Compared to conventional fossil-fueled vehicles, electric vehicles offer several environmental benefits. However, even electric vehicles are not completely environmentally friendly because many of their parts are not recycled today. These parts, especially the magnets that power them, end up in landfills at the end of the vehicle’s life cycle. This study aims to evaluate the environmental impacts of recycled (NdDy)FeB permanent magnets obtained by means of a novel hydrogen-decrepitation-based, magnet-to-magnet recycling technique. The Life Cycle Assessment methodology was used to compare, on a like-to-like basis, recycled and virgin permanent magnets. The core data provided by an industry partner served as the foundation for modelling the recycling process. Three different functional units were investigated based on three parameters, namely the magnet mass, magnetization coercivity, and energy product. Results revealed that the recycled magnet outperformed the virgin magnet in most impact categories. In terms of carbon footprint, recycling permanent magnets through hydrogen decrepitation would allow for an 18─33% reduction with respect to their production from virgin materials, depending on the assumed functional unit.